Benefits of Side-stream Filtration and UV Sterilization
for Optimum Cooling Tower Maintenance
by Greg Wymore,
Application Specialist
Cedar Rapids, IA
Cooling towers, by design, are the world’s finest air scrubbers. As part of the cooling method, they flush airborne contaminates into the system, where they deposit on heat exchange surfaces. Suspended matter in the cooling water also supplies living microorganisms with a constant food source for sustaining life and multiplying.
A permanent medium filtration system can remove these contaminants before they increase the cost of operating the water-cooled equipment or shut the system down. And, combined with UV sterilization, constant side-stream filtration will result in a much cleaner system, with the UV providing a constant suppression of microorganism growth far below those achievable with chemical biocides.
Cooling water system treatment programs must include the following four specific parameters of control for successful equipment protection: Scale, Corrosion, Biological fouling, and Airborne contaminants. Airborne dirt affects scale control, corrosion and biofouling, and is the only one that cannot be measured. No one knows which way the wind will blow and what it will pick up in its travels and deposit into the system.
The most effective means to control all of these problems is cleanliness. Filtration of sump water helps keep the tower clean. Removal of as many contaminants, both airborne and byproducts of the system makes the treatment program easier. Filtration and UV provide a daily cleaning of the water.
With side-stream filtration, a portion of the water filters continuously. The whole system is filtered every hour. Side-stream filtration works on the principle that continuous particle removal will keep the system clean. The filtration goal is not to make drinking water but to remove the fine dirt, dust, smoke and organic particles that collect in water.
The most effective filter system for cooling towers and process water is a permanent medium unit, one that requires very little attention or maintenance. The medium must be finer than 50 microns to trap the average airborne contaminant. Things to look for in filter systems are: self cleaning, simplicity, compactness and ease of operation. Also important are screens with pore sized down to 15 microns, providing consistent filtration and a short automatic backflush cycle.
Typically, a side-stream representing about 15-20% of the total recirculated flow is adequate for sizing purposes. For example, a 100-ton cooling tower will have a total recirulating flow rate of 300 gpm. Sizing the filter and UV sterilizer to handle flows of 50-60 gpm would be sufficient for cleaning the entire capacity of the tower once every hour.
In summary, when you add up all the benefits, permanent side stream filtration with UV sterilization pays for itself in less than two years. No water-cooled system, especially cooling towers, should operate without a filter/UV combination.
TECCO represents Valve & Filter Corporation. The VAF2000 Automatic Self-Cleaning Filter combined with a UV sterilizer provides a continuous side-stream cleaning for your cooling tower or other water-cooled equipment. For product information, please review this site or visit TECCO at www.teccoinc.com
Reprinted with permission from Tecco, Inc. ©2003. All rights reserved.
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P. Palmer Kimball is an electrical engineer by education and the founder of
Valve & Filter Corporation in Denver Colorado. (visit www.valveandfilter.com).
Valve & Filter Corporation is a custom manufacturer of automatic backwash
(screen) filter systems.